Continental Girbau CG75-85 Manuel d'installation

For replacement parts, contact the distributor from which the dryerwas purchased orContinental Girbau, Inc.®2500 State Road 44Oshkosh WI 54904Telephon

6SECTION IISPECIFICATIONS/COMPONENT IDENTIFICATIONA. SPECIFICATIONSShaded areas are stated in metric equivalents* ALL CG75-85 reversing dryers are su

7SpecificationsCG75-85(Gas/Electric/Steam)NOTE: The manufacturer reserves the right to make changes in specifications at any time withoutnotice or obl

8B. COMPONENT IDENTIFICATION1. Dryer Front ViewIllus. No. Description1 Controls2 Control (top access) Door Assembly3 Main Door Assembly4 Lint Compart

92. Dryer Rear ViewIllus. No. Description1 Heating Unit2 Electric Service Relay Box3 Basket (tumbler) Bearing Mount Assembly4 Idler Bearing Mount Asse

10SECTION IIIINSTALLATION PROCEDURESInstallation should be performed by competent technicians in accordance with local and state codes. In theabsence

11B. UNPACKING/SETTING UPRemove protective shipping material (i.e., plastic wrap and/or optional shipping box) from dryer.IMPORTANT: Dryer must be tr

12C. DRYER ENCLOSURE REQUIREMENTSBulkheads and partitions should be made of noncombustible materials and must be located a minimum of12-inches (30.4

13D. FRESH AIR SUPPLY REQUIREMENTSWhen the dryer is operating, it draws in room air, heats it, passes this air through the basket (tumbler), andexhau

14E. EXHAUST REQUIREMENTS1. General Exhaust Ductwork InformationExhaust ductwork should be designed and installed by a qualified professional. Impro

15IMPORTANT: Exhaust back pressure measured by a manometer in the exhaust duct must be no lessthan 0 and must not exceed 0.3 inches (0.74 mb) of water

Retain This Manual In A Safe Place For Future ReferenceThis product embodies advanced concepts in engineering, design, and safety. If this product is

16IMPORTANT: For extended ductwork runs, the cross section area of the ductwork can only beincreased to an extent. When the ductwork approaches the m

173. Multiple (Common) Dryer VentingIMPORTANT: For extended ductwork runs, the cross section area of the ductwork can only beincreased to an extent.

18IMPORTANT VENTING REMINDERS1. Ductwork size and installation should be done by a qualified professional.2. The dryer must be exhausted to the outdoo

19F. ELECTRICAL INFORMATION1. Electrical RequirementsIt is your responsibility to have ALL electrical connections made by a properly licensed and com

202) Electric Models OnlyALL electrically heated dryers must be connected to the electric service shown on the dryer’sdata label, which is affixed to

21SINGLE-PHASE (1Ø) ELECTRICAL CONNECTIONS LEADSBlack+WhiteWhite-NeutralGreenGroundorL2If local codes permit, power to the dryer can be made by th

225. 3-Phase (3ø) Wiring Connections/Hookup (For Non-Reversing Models Only)The only electrical input connections to the dryer are the 3-phase (3ø) pow

236. 3-Phase (3ø) Wiring Connections/Hookup (for Reversing Models Only)The electrical connections on ALL 3-phase (3ø) gas dryers and steam dryers are

24CAUTION: The dryer must be grounded. A ground lug has been provided for this purpose.IMPORTANT: A CIRCUIT SERVICING EACH DRYER MUST BE PROVIDED.The

25IMPORTANT: Figures shown are for non-reversing models only. For reversing models contactContinental Girbau, Inc.®IMPORTANT: The dryer must be conne

IMPORTANTYOU MUST DISCONTINUE AND LOCKOUT THE ELECTRIC SUPPLY AND THE GASSUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS AREREMOVED FROM THE MA

26G. GAS INFORMATIONIt is your responsibility to have ALL plumbing connections made by a qualified professional to assure that thegas plumbing instal

272. Technical Gas Dataa. Gas Specificationsb. Gas Connections:Inlet connection --------------3/4” N.P.T.Inlet supply size --------------3/4” N.P.T. (

283. Piping/ConnectionsALL components/materials must conform to National Fuel Gas Code Specifications ANSI Z223.1-LATESTEDITION, or in Canada, CAN/CGA

29Consistent gas pressure is essential at ALL gas connections. It is recommended that a 3/4-inch (19.05mm) pipe gas loop be installed in the supply l

30H. STEAM INFORMATIONIt is your responsibility to have ALL plumbing connections made by a qualified professional to assure that thesteam plumbing in

31IMPORTANT: Steam coil failure due to water hammer by wet steam will VOID THE WARRANTY.a. The pressure of the condensate in the steam supply will cau

324. Steam Damper Air System ConnectionsSteam models are manufactured with a pneumatic (piston) damper system, which requires an externalsupply of com

33c. Air RegulationNo air regulator or filtration is provided with the dryer. External regulation/filtration of 80 PSI (5.51 bar)must be provided. I

346. Steam Damper Air Piston (Flow Control) Operation AdjustmentDamper operation was tested and adjusted prior to shipping at 80 PSI (5.51 bar). If d

35I. PREPARATION FOR OPERATION/START-UPThe following items should be checked before attempting to operate the dryer:1. Read ALL “CAUTION,” “WARNING,”

WARNINGThe dryer must never be operated with any of the back guards, outer tops, or servicepanels removed. PERSONAL INJURY OR FIRE COULD RESULT.IMPOR

36J. PREOPERATIONAL TESTSALL dryers are thoroughly tested and inspected before leaving the factory. However, a preoperational testshould be performe

37NOTE: To check for proper sail switch operation (for gas and electric models only), open the maindoor and while holding main door switch plunger in,

38K. PREOPERATIONAL INSTRUCTIONSOPL MODELS1. To start the dryer:a. Microprocessor controller (computer) dryers...1) Light emitting diode (L.E.D.) dis

39SECTION IVSERVICE/PARTS INFORMATIONA. SERVICE1. Service must be performed by a qualified trained technician, service agency, or gas supplier. If s

40SECTION VWARRANTY INFORMATIONA. WARRANTYFor a copy of the manufacturer’s commercial warranty bond covering your particular dryer(s), contact thedis

41SECTION VIROUTINE MAINTENANCEA. CLEANINGA program and/or schedule should be established for periodic inspection, cleaning, and removal of lint from

42WARNING: When cleaning steam coil fins, be careful not to bend the fins. If fins are bent, straightenby using a fin comb, which is available from l

43D. LINT DRAWER REMOVALTo remove the lint drawer from the dryer pull drawer out approximately halfway. Rotate/move lint drawer stophinge (refer to

44SECTION VIIDATA LABEL INFORMATIONA. DATA LABELWhen contacting Continental Girbau, Inc.® certain information is required to insure proper service/p

45THE DATA LABEL1. MODEL NUMBERThe model number is a manufacturer’s number, which describes the size of the dryerand the type of heat (gas, electric,

Table of ContentsSECTION IIMPORTANT INFORMATION ... 3A. Receiving and Hand

46SECTION VIIIREVERSING TIMER SPIN/DWELL ADJUSTMENTSDual timer models with “reversing option” have an electric reversing timer in the electric service

47SECTION IXPROCEDURE FOR FUNCTIONAL CHECKOF REPLACEMENT COMPONENTS1. Microprocessor Controller (Computer) Boarda. Upon completing installation of the

482. For Models With Johnson Controls Direct Spark Ignition (DSI) Module (G760)Theory Of Operation:Start the drying cycle. When the gas burner ignite

49The exclusive Sensor Activated Fire Extinguishing (S.A.F.E.) System will extinguish firesthat may start in the drying basket (tumbler). A series of

50BEFORE YOU START!CHECK LOCAL CODES AND PERMITSCall your local water company or the proper municipal authority for information regarding local codes.

512. Water Connections:The water connection is made to the 1/2” M.P.T.bushing of the electric water solenoid valve locatedat the rear upper left area

52OPTIONAL MANUAL BYPASSProvisions are made in the dryer sensor activated fire extinguishing (S.A.F.E.) system for the installation of anoptional manu

53Sensor ActivatedFire Extinguishing (S.A.F.E.) SystemTheory of OperationWhile the dryer is in an idle state or 20-seconds after the heat turns off, t

54Sensor ActivatedFire Extinguishing (S.A.F.E.) SystemParts Break DownReplacement parts can be obtained from your reseller or the ADC factory. When o

55Illus. No. Part No. Qty. Description1 822752 1 Sensor Activated Fire Extinguishing (S.A.F.E.) System Temperature ProbeAssembly(includes illus. nos.

SECTION VIROUTINE MAINTENANCE ...41A. Cleaning ...

CGI 113172 1 - 02/21/03-25

3SECTION IIMPORTANT INFORMATIONA. RECEIVING AND HANDLINGThe dryer is shipped in a protective stretch wrap cover with protective cardboard corners and

4B. SAFETY PRECAUTIONSWARNING: For your safety, the information in this manual must be followed to minimize the risk offire or explosion or to preven

57. A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork,and area around the back of the dryer